Blade Tensioning Systems HP01000729

advantage

1. Efficient cutting

-By using superhard materials such as hard alloys (such as tungsten steel), ceramics, or CBN (cubic boron nitride), the cutting speed is 5-10 times higher than traditional cutting tools, significantly improving machining efficiency (such as for automotive engine cylinder block machining).

-Coating technologies such as TiAlN and diamond coatings reduce friction and extend tool life (for example, in aerospace titanium alloy processing, the lifespan is increased by more than three times).


2. Precision machining capability

-The cutting edge accuracy can reach micrometer level (such as ± 0.002mm), suitable for high-precision scenarios such as optical molds, medical implants (artificial joints), etc.

-The design of the rotatable blade ensures repeated positioning accuracy and reduces errors caused by tool changes (such as semiconductor wafer cutting).


3. Modularity and Economy

-The blade can be quickly replaced, reducing downtime (such as shortening the tool change time from 30 minutes to 2 minutes on an automotive parts production line).

-Only replace worn blades, reuse the tool holder, and reduce long-term costs (such as reducing tool costs by 40% in the mold industry).


4. Adapt to complex processes

-Special groove design (such as chip breaking groove) solves the problem of chip entanglement in difficult to machine materials such as stainless steel and high-temperature alloys (such as aviation turbine blade processing).

-Non standard customized blades can handle irregular workpieces, such as circular arc tooth machining of wind turbine gears.

application area

Automotive manufacturing - milling/turning of engine cylinder blocks and crankshafts (such as cast iron cylinder blocks with a machining line speed of 800m/min) - precision machining of brake discs and brake surfaces (Ra ≤ 0.8 μ m)

Aerospace - Titanium alloy fuselage structural components (such as Boeing 787 wing ribs processed with ceramic blades) - Nickel based high-temperature alloy turbine blades (cutting temperature up to 1000 ℃ using CBN blades)

Mold manufacturing - Mirror milling of injection mold cavities (HRC60 quenched steel, surface roughness Ra ≤ 0.2 μ m) - Graphite electrode machining of stamping molds (diamond coated blades)

Energy equipment - Large groove milling of wind turbine hub (diameter 5 meters, using 16 blade rotatable milling cutter) - Turning of stainless steel cladding layer for nuclear power plant pipelines

Electronic/Medical - High gloss chamfering of aluminum magnesium alloy for mobile phone frames (R angle accuracy ± 0.01mm) - Orthopedic titanium alloy bone screw thread processing (thread accuracy of 6g level)




3、 Technological frontiers

-Intelligent blade: Integrated sensors for real-time monitoring of cutting force and temperature, preventing tool breakage (such as the CoroPlus system from Shantvik).

-Ultra fine blade: used for micro medical devices (such as vascular stent cutting, with a blade thickness of only 0.05mm).



The continuous advancement of blade technology, such as nano coatings and 3D printing of complex blade shapes, is driving high-end manufacturing towards.

Haopai Co., Ltd. was established in 2008 and is a comprehensive service enterprise specializing in machinery and accessories for the home industry. We have a specialized and innovative customer center, component assembly workshop, equipment debugging workshop, processing workshop, and warehousing. Our main business includes sales of mechanical parts, equipment upgrades and renovations, equipment maintenance and relocation, customized non-standard equipment, intelligent production line planning, automation support, machine vision, shared cloud warehouses, etc. We provide customers with professional personalized services. After more than ten years of accumulation and development, our elite service team of nearly 200 people has served over 10000 enterprises nationwide. Over the years, we have accumulated more than 200000 non-standard accessory categories, making us the most comprehensive one-stop procurement platform in the industry. We have the most competitive technical renovation team in China, with a total of over 100000 equipment upgrade and renovation projects. Haopai Co., Ltd. has been committed to the great cause of making global machinery and preferred Chinese parts for many years, and is determined to become the preferred brand for comprehensive services of global machinery and parts.

Deeply Cultivating the Industry for More Than Ten Years, Creating an Intelligent Manufacturing Full Chain System for Woodworking Machinery.

After 16 years of industry accumulation, we have always focused on the research and manufacturing of CNC woodworking machinery. We have established a leading full chain production system and specialized team structure, providing one-stop services from research and development to delivery for global customers. It is currently a one-stop procurement platform with a complete range of categories in the industry.

Haopai has been committed to the business philosophy of quality first, integrity-based, and win-win cooperation. We adhere to the business philosophy of ultimate customer experience and efficient operation, and uphold the service spirit of taking non-standard customization, drilling difficulties, and solving difficulties as our own responsibility. We constantly innovate and aspire to become the preferred brand for comprehensive services of global machinery and accessories. We are committed to making the great cause of global machinery and preferred Chinese accessories contribute to the development of national brands and the strength of Haopai people.

Professional team, always on standby

The service team is distributed in pre-sales consulting, order management, technical support, and after-sales service positions, with 7 × 12 hours of online response to ensure that your needs are processed in the first time.

Haopai Intelligent Cloud Warehouse, Escorting You

In Order to Solve the Problems of High Procurement Costs, Low Efficiency, Difficult Management, Slow Logistics, And High Stagnant Inventory of Industrial Materials in Factories, Haopai Shared Cloud Warehouse Emerged in 2020. Greater Efforts Will Be Made to Assist Customers in Achieving Zero Capital Occupation, Spare Parts Inventory, And Improving Their Digital Level.

The Intelligent Dispatching System Established in 2021 Has Achieved Intelligent Personnel Allocation, Real-Time Control of Technical Personnel's Work Status, Mobile Dispatching, Accurate and Effective Arrangement of Various Tasks, Precise Control of Project Costs, Thus Creating a Fast Response, Efficient, And Professional After-Sales Service Team.

We Have Served over 10000 Enterprises Nationwide and Have Accumulated over 200000 Non-standard Accessory Categories over the Years, Covering Major Home Furnishing Brands Across the Country.